In today's competitive market, small and medium-sized manufacturers urgently need to enhance their competitiveness through automation upgrades. Shanghai Dingjiang's granule and powder dual-mode production system offers a comprehensive packaging upgrade solution for $18,000, effectively resolving equipment adaptation challenges in multi-variety production.
The solution's core advantage lies in its unique dual-mode design. The system features quickly interchangeable weighing modules: a precision auger filler specifically designed for powdered materials ensures accurate filling of light materials like milk powder and seasoning powder, while a volumetric filler optimized for granular materials perfectly handles irregular particles like seeds and animal feed. Through simple module changes, enterprises can switch production modes within 30 minutes, significantly improving equipment utilization.
Regarding automation configuration, the system includes three core units: a servo-driven vertical packaging machine achieving high-speed stable operation at 25-40 bags/minute; an intelligent feeding system with level monitoring enabling 8 hours of unmanned operation; and a central control unit integrating recipe management capable of storing 100 product parameter sets. These configurations ensure the production line adapts to diverse order requirements while maintaining over 99.2% packaging accuracy.
A case study from a food ingredient supplier fully demonstrates this solution's value. The company initially needed to purchase two separate dedicated equipment sets, budgeting over $30,000. After adopting the dual-mode system, they achieved fully automated packaging of both granular seasonings and powder additives for just $18,000. Following the transformation, production line staff was reduced from 5 to 2 people, while daily capacity increased from 1.5 tons to 2.8 tons, with the investment payback period controlled within 9 months.
The system's expandability design also reserves space for future enterprise development. Through standardized interfaces, companies can optionally add checkweighers, vision inspection systems, or automatic palletizers as needed without replacing core equipment. This modular design concept ensures the production line can grow with the enterprise, avoiding repeated investments.
Regarding after-sales service, Shanghai Dingjiang provides comprehensive technical support, including equipment installation and commissioning, operator training, and regular maintenance. Enterprises can also access remote monitoring services, gaining real-time equipment status updates through the cloud system and receiving timely fault alerts and maintenance recommendations.
For enterprises planning automation upgrades, we recommend a phased implementation strategy: first complete the core packaging unit upgrade, then gradually add auxiliary equipment after stable operation. This gradual transformation controls investment risk while ensuring a smooth production transition. Free production line assessments are now available for scheduling to obtain customized transformation plans.
