Malaysia’s food processing and packaging sector continues to invest in automation to address labor shortages, improve product quality, and meet international compliance standards. For starch manufacturers and distributors, manual or semi-automatic 20kg bagging creates several bottlenecks:
Dust escapes during filling, affecting the workshop environment and worker safety.
Weight accuracy varies, creating risks in export trade and customer trust.
Production speed depends heavily on manual labor.
Bag sealing quality is inconsistent, leading to leakage and product loss.
Integration with downstream palletizing is difficult.
An automatic 20kg starch packing line solves these problems by combining precision weighing, dust-controlled filling, reliable sewing, and optional automatic palletizing in one integrated system.
Starch is a fine powder. During filling, dust can spread quickly, causing material loss and an unhealthy working environment. A proper starch packing line must include negative pressure dust extraction and sealed filling technology.
For 20kg export bags, even small weight deviations can create compliance issues and profit loss. Manual weighing is difficult to keep consistent. High-precision automatic weighing is essential.
Malaysia’s manufacturing sector continues to face labor constraints. Traditional 20kg bagging lines often require 4–6 operators per shift. Automation can reduce this to 1–2 operators per shift.
Starch is commonly packed in woven bags, kraft paper bags, or laminated bags. The packing line must be adaptable to different bag materials and closing methods.
Many factories want to connect bagging with checkweighing, metal detection, labeling, and palletizing. A modular line design makes this possible.
Our 20kg starch packing line is designed for fine powder materials such as tapioca starch, corn starch, potato starch, and modified starch. The line can be configured as a stand-alone bagging unit or a fully automatic end-to-end solution.
The system uses a dual-screw servo feeding mechanism with three-stage filling: fast, slow, and ultra-slow. This ensures fast filling while maintaining high accuracy.
Key specifications:
Weighing range: 20–25kg
Accuracy: ±0.1%–0.2%
Capacity: 150–500 bags/hour, depending on bag type and configuration
Feeding method: dual-screw servo feeding
Control system: PLC with touch screen HMI
For starch with good flowability, the system can be optimized with fast flow cutting technology to reduce cycle time and improve accuracy.
The filling station is equipped with negative pressure dust extraction and a sealed filling structure. This minimizes starch dust escaping into the workshop.
All product-contact parts are made of AISI 304 stainless steel, suitable for food-grade production. The design also supports easy cleaning and maintenance.
After filling, the 20kg starch bag is automatically transferred to the sewing station. An industrial sewing machine closes the bag securely. The conveyor then moves the bag to the next stage.
Optional modules include:
Online checkweigher
Metal detector
Reject conveyor
Labeling system
These options help ensure that every bag meets weight and quality requirements before leaving the line.
For factories aiming for full automation, the line can be equipped with a gantry palletizer or collaborative robot palletizer. The system stacks 20kg starch bags onto pallets according to a preset pattern.
After palletizing, an automatic stretch wrapping machine secures the load for storage and shipment. This reduces manual handling and improves logistics efficiency.
This solution is suitable for:
Tapioca starch processing plants
Corn starch manufacturers
Potato starch producers
Modified starch and pre-gelatinized starch factories
Starch importers and distributors in Malaysia
Food ingredient companies packing starch as a raw material
Factories upgrading from manual or semi-automatic 20kg bagging
Whether you are located in Penang, Klang, Johor, or another industrial area in Malaysia, we can design a layout that fits your factory space and production target.
If you are planning or upgrading a starch packing line in Malaysia, we can provide a customized solution based on your daily output, bag type, factory layout, and budget.
Our scope includes:
Equipment selection
Line layout design
Installation and commissioning
Operator training
After-sales technical support
To receive a quotation, please share the following details:
Starch type: tapioca / corn / potato / modified starch / other
Target capacity: bags per hour or tons per day
Bag type: woven bag / kraft paper bag / laminated bag / other
Bag weight: 20kg / 25kg / other
Whether automatic palletizing is required
Factory location and layout information
Destination port in Malaysia
Sales Manager | International Sales
Shanghai Dingjiang Packaging Machinery
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